(2) Adjust sight level assembly (19).
(1) Remove the folding roof assembly as de-
6-9. End
Panel Assembly Repair
(2) Remove the fixed roof assembly as described
a. General. The panel assemblies at both sides of
the Container, Service Ward, are identical. Because
(3) Remove doubler plate (10) by removing
of the number of attaching parts involved, two views
screws (11) and (12).
and figure
(4) Remove tension plate (20) by removing
screws (21) and rivets (22).
end panel consists of two aluminum faced honey-
(5) Lift out door sill assembly (5, 8, 9).
comb core panels fastened to the Container, Service
(6) Remove plate (23) by drilling out and re-
Ward, roof, floor and side panels, and joined by a
moving rivets (45).
connecting sill panel across the top of the door
(7) Remove side panels (1) by drilling out and
opening.
removing rivets (41) in side brackets (42), also rivets
b. Removal. Remove the end panel assembly as
(44) in base brackets (43).
required to replace damaged components using fig-
c. Disassembly. Disassemble the side panel assem-
as a guide, and observing
bly as required to replace damaged parts according to
the following.
sequence of index numbers assigned in figure 6-7 and
(1) Remove the folding roof assembly as de-
observing the following.
(1) Remove folding steps (35) by removing bolts
(2) Remove the fixed roof assembly as described
(33) and washers (34).
(2) Remove level assembly (19) by removing
(3) Remove folding floor cable assembly (41, fig.
screws (19).
(3) Remove drip cap assembly (4, fig. 6-8) from
moving bolts (36) and screws (37). Lift out sill assem-
(4) Remove plate (9), and closeout (8) from door
bly (30, 32, 34).
sill (5) by drilling out and removing rivets (13).
(5) Remove tension plate (21) by removing
(5) Remove all airlock clamps (25) around door
screws (18 and 20) and washers (19).
frame by loosening nut (26) and removing screw (27)
(6) Drill out and remove rivets (8) from side
and spacer (24).
angle bracket (26).
(6) Remove filler plate (36) and extrusion close-
(7) Drill out and remove rivets in floor extrusion
out (37) from side panels (1) by drilling out and re-
moving rivets (39).
(7) Remove rub strips (29) by drilling out and
and removing rivets (23). Lift out side panel assem-
removing rivets (28).
blies (66).
c. Disassembly. Disassemble the end panel assem-
d. Repair. Repair damage to honeycomb panel
bly as required to replace damaged parts according to
sequence of index numbers assigned in figure 6-8 and
straighten any bent plates, latches, angles and ex-
observing the following.
trusions using hammer, pliers, vise or similar tools.
(1) Remove jack (13) by removing screw (10)
Replace irreparable parts.
and washer (9), also screw (4, fig. 2-6) and washer
e. Overhaul. Overhaul the side panel assembly as
required to restore to serviceable condition using the
(2) Remove jack stowage assembly (62) by re-
moving screw (60) and washer (61).
f. Assembly. Assemble the side panel in reverse
(3) Remove level assembly (43) by removing
order of disassembly using figure 6-7 as a guide and
screws (44).
observing the following.
(4) Remove tow cable attachment bracket (53)
(1) Install all rivets as per Chapter 2, Section III.
by removing screws (46) and screws (52).
(2) Replace all potted inserts as necessary using
(5) Remove mobilizer attachment plate (63) by
removing screws (56) and washers (64).
(3) Seal all joints with Sealant PCR 611, Prod-
(6) Remove mobilizer attachment plate (40) by
ucts Research Co., Burbank, California, or equiva-
removing screws (45) and screws (48).
lent.
(7) Remove latch assembly (49) from mobilizer
(4) Install folding steps (35) positioned to hinge
attachment plate (40) by removing screws (50).
upward in closing.
(8) Remove cargo tiedown (58) by loosening
g. Installation.
screws (59).
(1) Install the side panel assembly in reverse
(9) Remove door latch riser (65) and guide (67) by
order of removal using figure 6-7 as a guide and ob-
removing screw (69).
serving the following.