b. Apply 1-2 drops of Loctite #2114 to threads of
Pull inside brush holder spring up and insert
five socket head capscrews (42).
brush (7) in slot. Repeat this step to install outer
Install capscrews (42) and washers (43). Torque
capscrews (42) to 108-132 in-lbs (12-15 Nm).
d. Install remaining brushes.
12. INSTALL ENGINE DRIVE HOUSING (27).
a. If removed, install bushing (33) in engine drive
Before installing band (8) insure that
housing (27) using a suitable driver.
dirt, oil, or any other foreign matter is
removed from the brush opening
b. Install new packing (31) on engine drive housing
areas to insure proper sealing.
e. Wrap access band (8) around four brush
Slide bearing washer (32) on armature (30) shaft
openings according to paint outline. Secure
and place it against engine drive (34).
band with two screws and nuts.
d. Press engine drive housing (27) on armature
14. INSTALL SOLENOID SWITCH (4).
(30) shaft and match alignment markings made
a. Slide closed end of boot (5) on link spool (6) up
to hex shoulder.
e. Apply 1-2 drops of Loctite #2114 to threads of
six socket head screws (28) and fasten engine
b. Wrap a strip of emery cloth around plunger of
drive housing to shift housing.
switch (4) twice to avoid nicks.
sockethead screws to 13-17 ft-lbs (17-23 Nm).
Grip plunger with channel lock pliers and turn
Install rubber plugs in six engine drive housing
link spool (6) into switch (4) plunger. Torque link
holes not used.
spool (6) to 27-33 in-lbs. (3-4 Nm).
13. INSTALL BRUSHES (7).
d. Install boot (5) into channel on switch (4).
a. Pass two screws through a lockplate and slide a
e. Turn solenoid switch (4) such that two mounting
brush terminal on each of two screws.
legs face away from field ring (49) and insert link
spool (6) in shift housing (29).
b. Fasten brushes (7) to brush holder contact plate.
Hook link spool (6) in fork of shift lever (40).
g. Turn solenoid switch (4) so that mounting legs
rest on field ring