Chapter 1. INTRODUCTION
REPORTING EQUIPMENT IMPROVEMENT RECOMMENDATIONS (EIR)
Section II. EQUIPMENT DESCRIPTION AND DATA -709580016
LOCATION AND DESCRIPTION OF MAJOR COMPONENTS -709580017
LOCATION AND DESCRIPTION OF MAJOR COMPONENTS (Cont)
EQUIPMENT DATA -709580019
EQUIPMENT DATA (Cont) -709580020
EQUIPMENT DATA (Cont) -709580021
EQUIPMENT DATA (Cont) -709580022
EQUIPMENT DATA (Cont) -709580023
SAFETY, CARE AND HANDLING
Section III. PRINCIPLES OF OPERATION -709580025
ENGINE LUBRICATION SYSTEM -709580026
FUEL SYSTEM -709580027
FUEL SYSTEM (Cont)
FUEL SYSTEM -709580029
COOLING SYSTEM
COOLING SYSTEM (Cont)
ELECTRICAL SYSTEM -709580032
SUPERSTRUCTURE
CARRIER FRAME
ELECTRICAL SYSTEM -709580035
AIR SYSTEM
Automatic Drain Valve
Safety Valve
Foot Throttle Valve (Accelerator Control Valve)
Foot Brake Valve
Applying - Normal Operation of No. 1 Circuit Portion
Releasing - No. 1 Circuit Portion
Parking and Service Brakes
Spring Brake Valve
AIR BRAKE SYSTEM
HYDRAULIC SYSTEM -709580046
Oil Filter
Oil Cooler
Relief Valve
Integrated Outrigger Valve
Outrigger Control Valve Assembly -709580051
HOLDING VALVES
Steering Relief Valve
Hydraulic Swivel
HYDRAULIC SYSTEM -709580055
Chapter 2. CRANE MAINTENANCE INSTRUCTIONS
Chapter 3. TROUBLESHOOTING
SYMPTOM INDEX
SYMPTOM INDEX (Cont) -709580059
SYMPTOM INDEX (Cont) -709580060
TABLE 3-1. DIRECT AND GENERAL SUPPORT TROUBLESHOOTING
ENGINE STARTS BUT WILL NOT KEEP RUNNING
ENGINE SURGES AT IDLE
LOW LUBRICATING OIL PRESSURE
LUBRICATING OIL PRESSURE TOO HIGH
ENGINE OIL LOSS
CONTAMINATED ENGINE OIL
EXHAUST SMOKE EXCESSIVE UNDER LOAD
LOW POWER
LOW POWER (Cont)
ENGINE MISFIRING
FUEL KNOCK
EXCESSIVE VIBRATION
EXCESSIVE ENGINE NOISES
FUEL OR OIL LEAKING FROM EXHAUST MANIFOLD
COOLANT LOSS
LOW TRANSMISSION CLUTCH PRESSURE
LOW TORQUE CONVERTER CHARGING PUMP OUTPUT
NOISY TORQUE CONVERTER
HIGH TORQUE CONVERTER PRESSURE.
OIL IN ENGINE FLYWHEEL HOUSING
UNEVEN BRAKING OR LINING WEAR
SLOW OR ERRATIC OPERATION OF OUTRIGGER EXTENSION CYLINDERS
STICKING OUTRIGGER CONTROL VALVE
OUTRIGGER CONTROL VALVE SOLENOID FAILURE
OUTRIGGER VERTICAL JACK CYLINDER SLOW OR ERRATIC
OUTRIGGER JACK CYLINDER RETRACTS UNDER LOAD
BOOM RAISES ERRATICALLY
BOOM LOWERS SLOWLY
BOOM WILL NOT LOWER
ERRATIC OPERATION OF RETRACTING TELESCOPING CYLINDER
TELESCOPE CYLINDER WILL NOT RETRACT
HOIST WILL NOT RAISE LOAD
SLOW HOIST OPERATION DOWN
SLOW HOIST OPERATION UP
ERRATIC HOIST OPERATION UP
UNABLE TO MOVE HOIST MOTOR CONTROL VALVE SPOOL IN OR OUT
LEAKAGE AT HOIST MOTOR FITTINGS
HOIST MOTOR FAILS TO START TURNING
EXCESSIVE HOIST MOTOR NOISE
BOOM WILL NOT SWING IN EITHER DIRECTION
SWING BRAKE SYSTEM WILL NOT OPERATE
CAB HEATER STARTS AFTER SWITCHING ON SEVERAL TIMES
CAB HEATER COMBUSTION DOES NOT START
CAB HEATER COMBUSTION PRODUCES BLACK SMOKE
LEVER LOCKOUT SYSTEM ACTIVATED. (CRANE NOT IN OVERLOAD OR TWO-BLOCK CONDITION).
NO DISPLAY (LEVER LOCKOUT SYSTEM ACTIVATED).
MALFUNCTION OF ANTI-TWO-BLOCK SYSTEM
LENGTH READING INCORRECT
LENGTH READING INCORRECT (Cont)
LOAD READING INCORRECT
LOAD READING INCORRECT (Cont)
ERROR IN DATA OR NO DATA TRANSFER BETWEEN CENTRAL PROCESSING UNIT AND CONSOLE (ERROR CODES E91, E92, E93 OR E94)
INTERFERENCE PROBLEM (ERROR CODES E91, E92, E93 OR E94 INTERMITTENT)
ERROR CODE E08 DISPLAYED ON CONSOLE
ERROR CODE E13 DISPLAYED ON CONSOLE
ERROR CODE E21 DISPLAYED ON CONSOLE
ERROR CODE E25 DISPLAYED ON CONSOLE
ERROR CODE E42 DISPLAYED ON CONSOLE
Figure 1
Figure 2
Figure 3
Figure 4
Figure 5
Figure 6
Figure 7
Figure 8
Figure 9
Figure 10
Figure 11
Figure 12
Figure 13
Figure 14
Figure 15
Figure 16
Figure 17
Figure 18
Figure 19
PISTON PRESSURE CHANNEL
ROD PRESSURE CHANNEL
Figure 20
Figure 21
Central Unit DS350GM
Central Unit DS350GM (Cont) -709580144
Central Unit DS350GM (Cont) -709580145
Chapter 4: ENGINE MAINTENANCE
Section I. ENGINE MAINTENANCE
REMOVAL -709580148
INSTALLATION -709580149
INSTALLATION (Cont) -709580150
INSTALLATION (Cont) -709580151
INSTALLATION (Cont) -709580152
Section II. CYLINDER HEAD AND BLOCK MAINTENANCE
DISASSEMBLY -709580154
DISASSEMBLY (Cont) -709580155
CLEANING -709580156
INSPECTION -709580157
REPAIR
ASSEMBLY -709580159
ASSEMBLY (Cont) -709580160
ASSEMBLY (Cont) -709580161
ASSEMBLY (Cont) -709580162
INSTALLATION -709580163
INSTALLATION (Cont) -709580164
CYLINDER LINER INSTALLATION
CLEANING AND INSPECTION -709580166
INSTALLATION -709580167
INSTALLATION (Cont) -709580168
CRANKSHAFT INSTALLATION
INSTALLATION -709580170
INSTALLATION (Cont) -709580171
INSTALLATION (Cont) -709580172
INSTALLATION (Cont) -709580173
FLYWHEEEL HOUSING AND REAR SEAL INSTALLATION
INSTALLATION -709580175
INSTALLATION (Cont) -709580176
FLYWHEEL INSTALLATION
INSTALLATION -709580178
PISTON AND CONNECTING ROD ASSEMBLY
DISASSEMBLY -709580180
INSPECTION -709580181
INSPECTION (Cont) -709580182
REASSEMBLY -709580183
REASSEMBLY (Cont) -709580184
REASSEMBLY (Cont) -709580185
CAMSHAFT AND TAPPET INSTALLATION
INSPECTION -709580187
INSTALLATION -709580188
INSTALLATION (Cont) -709580189
REMOVAL -709580190
INSTALLATION -709580191
INSTALLATION (Cont) -709580192
FRONT GEAR HOUSING INSTALLATION
INSTALLATION -709580194
TIMING PIN ASSEMBLY INSTALLATION
INSTALLATION -709580196
INSTALLATION (Cont) -709580197
ROCKER LEVER INSTALLATION
INSPECTION -709580199
INSTALLATION -709580200
TACHOMETER ANGLE DRIVE ADAPTER
OIL PAN AND SUCTION TUBE INSTALLATION
INSTALLATION -709580203
OIL PUMP INSTALLATION
CLEANING AND INSPECTION -709580205
INSTALLATION -709580206
OIL COOLER INSTALLATION
INSTALLATION -709580208
Chapter 5: FUEL SYSTEM MAINTENANCE
FUEL INJECTOR REPLACEMENT -709580210
FUEL INJECTOR LEAKAGE TEST.
Section II. FUEL INJECTION PUMP MAINTENANCE
REMOVAL -709580213
INSTALLATION -709580214
INSTALLATION (Cont) -709580215
INSTALLATION (Cont) -709580216
INSTALLATION (Cont) -709580217
Section III. TURBOCHARGER MAINTENANCE
INSTALLATION -709580219
INSTALLATION (Cont) -709580220
Chapter 6: ELECTRICAL SYSTEM MAINTENANCE
Section I. ALTERNATOR MAINTENANCE
CLEANING -709580223
INSPECTION -709580224
INSPECTION (Cont) -709580225
ASSEMBLY -709580226
ASSEMBLY (Cont) -709580227
TESTING -709580228
TESTING (Cont)
Section II. STARTING MOTOR MAINTENANCE
DISASSEMBLY -709580231
DISASSEMBLY (Cont) -709580232
INSPECTION -709580233
INSPECTION (Cont) -709580234
INSPECTION (Cont) -709580235
CLEANING -709580236
REASSEMBLY -709580237
REASSEMBLY (Cont) -709580238
REASSEMBLY (Cont) -709580239
REASSEMBLY (Cont) -709580240
REASSEMBLY (Cont) -709580241
REASSEMBLY (Cont) -709580242
REASSEMBLY (Cont) -709580243
REASSEMBLY (Cont) -709580244
REASSEMBLY (Cont) -709580245
Chapter 7: TRANSMISSION MAINTENANCE
Section I. TORQUE CONVERTER MAINTENANCE
INSTALLATION -709580248
INSTALLATION (Cont) -709580249
TORQUE CONVERTER ASSEMBLY -709580250
DISASSEMBLY -709580251
DISASSEMBLY (Cont) -709580252
DISASSEMBLY (Cont) -709580253
DISASSEMBLY (Cont) -709580254
CLEANING -709580255
CLEANING (Cont) -709580256
INSPECTION -709580257
ASSEMBLY -709580258
ASSEMBLY (Cont) -709580259
ASSEMBLY (Cont) -709580260
ASSEMBLY (Cont) -709580261
ASSEMBLY (Cont) -709580262
ASSEMBLY (Cont) -709580263
ASSEMBLY (Cont) -709580264
Section II. TRANSMISSION MAINTENANCE
INSTALLATION -709580266
INSTALLATION (Cont) -709580267
TRANSMISSION ASSEMBLY
DISASSEMBLY -709580269
DISASSEMBLY (Cont) -709580270
DISASSEMBLY (Cont) -709580271
DISASSEMBLY (Cont) -709580272
DISASSEMBLY (Cont) -709580273
DISASSEMBLY (Cont) -709580274
DISASSEMBLY (Cont) -709580275
DISASSEMBLY (Cont) -709580276
DISASSEMBLY (Cont) -709580277
DISASSEMBLY (Cont) -709580278
DISASSEMBLY (Cont) -709580279
DISASSEMBLY (Cont) -709580280
DISASSEMBLY (Cont) -709580281
DISASSEMBLY (Cont) -709580282
DISASSEMBLY (Cont) -709580283
DISASSEMBLY (Cont) -709580284
DISASSEMBLY (Cont) -709580285
INSPECTION -709580286
ASSEMBLY -709580287
ASSEMBLY (Cont) -709580288
ASSEMBLY (Cont) -709580289
ASSEMBLY (Cont) -709580290
ASSEMBLY (Cont) -709580291
ASSEMBLY (Cont) -709580292
ASSEMBLY (Cont) -709580293
ASSEMBLY (Cont) -709580294
ASSEMBLY (Cont) -709580295
ASSEMBLY (Cont) -709580296
ASSEMBLY (Cont) -709580297
ASSEMBLY (Cont) -709580298
ASSEMBLY (Cont) -709580299
ASSEMBLY (Cont) -709580300
ASSEMBLY (Cont) -709580301
RANGE SHIFTER ASSEMBLY
ASSEMBLY -709580303
ASSEMBLY (Cont) -709580304
Section III. HYDRAULIC SYSTEM SERVICE
Chapter 8: AXLE MAINTENANCE
Section I. AXLE ASSEMBLY MAINTENANCE
DISASSEMBLY -709580308
ASSEMBLY -709580309
ASSEMBLY (Cont) -709580310
ASSEMBLY (Cont)
ASSEMBLY (Cont) -709580312
ASSEMBLY (Cont) -709580313
ASSEMBLY (Cont) -709580314
REAR AXLE REMOVAL
INSTALLATION -709580316
FRONT AXLE REMOVAL
INSTALLATION -709580318
Section II. DIFFERENTIAL MAINTENANCE
DISASSEMBLY -709580320
DISASSEMBLY (Cont) -709580321
DISASSEMBLY (Cont) -709580322
DISASSEMBLY (Cont) -709580323
DISASSEMBLY (Cont) -709580324
CLEANING AND INSPECTION -709580325
ASSEMBLY -709580326
ASSEMBLY (Cont) -709580327
ASSEMBLY (Cont) -709580328
YOKE METHOD
YOKE METHOD (Cont) -709580330
YOKE METHOD (Cont) -709580331
YOKE METHOD (Cont) -709580332
YOKE METHOD (Cont) -709580333
YOKE METHOD (Cont) -709580334
YOKE METHOD (Cont) -709580335
YOKE METHOD (Cont) -709580336
YOKE METHOD (Cont) -709580337
YOKE METHOD (Cont) -709580338
YOKE METHOD (Cont) -709580339
YOKE METHOD (Cont) -709580340
YOKE METHOD (Cont) -709580341
YOKE METHOD (Cont) -709580342
YOKE METHOD (Cont) -709580343
YOKE METHOD (Cont) -709580344
YOKE METHOD (Cont) -709580345
YOKE METHOD (Cont) -709580346
YOKE METHOD (Cont) -709580347
YOKE METHOD (Cont) -709580348
YOKE METHOD (Cont) -709580349
YOKE METHOD (Cont) -709580350
DRIVE UNIT TORQUE VALUES
UNIVERSAL JOINT ASSEMBLY
INSTALLATION -709580353
Section III. PLANETARY DRIVE MAINTENANCE
REMOVAL -709580355
REMOVAL (Cont) -709580356
REMOVAL (Cont) -709580357
INSPECTION -709580358
INSTALLATION -709580359
INSTALLATION (Cont) -709580360
INSTALLATION (Cont) -709580361
INSTALLATION (Cont) -709580362
INSTALLATION (Cont) -709580363
INSTALLATION (Cont) -709580364
Chapter 9: BRAKE SYSTEM
Section I. AIR COMPRESSOR MAINTENANCE
INSTALLATION -709580367
AIR COMPRESSOR ASSEMBLY
AIR COMPRESSOR ASSEMBLY (Cont)
CLEANING -709580370
CLEANING (Cont) -709580371
INSPECTION -709580372
INSPECTION (Cont) -709580373
INSPECTION (Cont) -709580374
INSPECTION (Cont) -709580375
REASSEMBLY -709580376
REASSEMBLY (Cont) -709580377
REASSEMBLY (Cont) -709580378
REASSEMBLY (Cont) -709580379
REASSEMBLY (Cont) -709580380
REASSEMBLY (Cont) -709580381
Section II. BRAKE MAINTENANCE
DISASSEMBLY -709580383
CLEANING -709580384
INSPECTION -709580385
INSTALLATION -709580386
INSTALLATION (Cont) -709580387
INSTALLATION (Cont) -709580388
INSTALLATION (Cont) -709580389
INSTALLATION (Cont) -709580390
Chapter 10: STEERING SYSTEM
Section I. STEERING CONTROL VALVE ASSEMBLY MAINTENANCE
INSTALLATION -709580393
STEERING CONTROL VALVE ASSEMBLY
CLEANING -709580395
INSPECTION -709580396
REASSEMBLY -709580397
REASSEMBLY (Cont) -709580398
Section II. HYDRAULIC STEERING CYLINDER MAINTENANCE
CLEANING AND INSPECTION -709580400
REASSEMBLY -709580401
REASSEMBLY (Cont) -709580402
Chapter 11: OUTRIGGER MAINTENANCE
Section I. OUTRIGGER ASSEMBLY MAINTENANCE
INSPECTION -709580405
INSTALATION
INSTALATION (Cont)
OUTRIGGER CHECK VALVE INSTALLATION
OUTRIGGER CHECK VALVE ASSEMBLY
OUTRIGGER EXTENSION CYLINDER INSTALLATION
INSTALLATION -709580411
INSTALLATION (Cont) -709580412
OUTRIGGER EXTENSION CYLINDER ASSEMBLY
CLENING AND INSPECTION
REASSEMBLY -709580415
REASSEMBLY (Cont) -709580416
OUTRIGGER JACK CYLINDER INSTALLATION
INSTALLATION -709580418
OUTRIGGER JACK CYLINDER ASSEMBLY
CLEANING AND INSPECTION -709580420
CLEANING AND INSPECTION (Cont) -709580421
REASSEMBLY
REASSEMBLY (Cont) -709580423
REASSEMBLY (Cont) -709580424
Chapter 12: BODY CHASSIS AND ACCESSORY ITEM MAINTENANCE
Section I. CAB HEATER MAINTENANCE
DISASSEMBLY -709580427
ASSEMBLY -709580428
ASSEMBLY (Cont) -709580429
ASSEMBLY (Cont) -709580430
ASSEMBLY (Cont) -709580431
FUEL (DOSING) PUMP INSTALLATION
INSTALLATION -709580433
Section II. AUTOMATIC CONTROL LEVER LOCKOUT CYLINDER AND LINKAGE MAINTENANCE
REMOVAL -709580435
ADJUSTMENT -709580436
ADJUSTMENT (Cont) -709580437
Section III. 5TH WHEEL MAINTENANCE
INSTALLATION -709580439
Chapter 13: HYDRAULIC AND FLUID SYSTEM MAINTENANCE
Section I. HYDRAULIC PUMP MAINTENANCE
DISASSEMBLY -709580442
INSPECTION -709580443
INSPECTION (Cont) -709580444
REASSEMBLY -709580445
REASSEMBLY (Cont) -709580446
REASSEMBLY (Cont) -709580447
REASSEMBLY (Cont) -709580448
3-SECTION HYDRAULIC PUMP INSTALLATION
INSTALLATION -709580450
THREE-SECTION HYDRAULIC PUMP ASSEMBLY
DISASSEMBLY -709580452
DISASSEMBLY (Cont) -709580453
CLEANING -709580454
INSPECTION -709580455
INSPECTION (Cont) -709580456
REASSEMBLY -709580457
REASSEMBLY (Cont) -709580458
REASSEMBLY (Cont) -709580459
REASSEMBLY (Cont) -709580460
REASSEMBLY (Cont) -709580461
REASSEMBLY (Cont) -709580462
TWO-SECTION HYDRAULIC PUMP INSTALLATION
INSTALLATION -709580464
TWO-SECTION HYDRAULIC PUMP ASSEMBLY AND PRIORITY VALVE
DISASSEMBLY -709580466
DISASSEMBLY (Cont) -709580467
DISASSEMBLY (Cont) -709580468
INSPECTION -709580469
INSPECTION (Cont) -709580470
REASSEMBLY -709580471
REASSEMBLY (Cont) -709580472
REASSEMBLY (Cont) -709580473
REASSEMBLY (Cont) -709580474
REASSEMBLY (Cont) -709580475
REASSEMBLY (Cont) -709580476
REASSEMBLY (Cont) -709580477
REASSEMBLY (Cont) -709580478
PUMP DISCONNECT INSTALLATION
INSTALLATION -709580480
PUMP DISCONNECT ASSEMBLY
INSPECTION -709580482
Section II. HYDRAULIC CONTROL VALVE MAINTENANCE
CLEANING -709580484
INSPECTION -709580485
REASSEMBLY -709580486
HYDRAULIC OIL COOLER ASSEMBLY
REMOVAL -709580488
INSTALLATION -709580489
INSTALLATION (Cont) -709580490
INTEGRATED OUTRIGGER CONTROL VALVE ASSEMBLY
DISASSEMBLY -709580492
INSPECTION -709580493
ASSEMBLY -709580494
ASSEMBLY (Cont) -709580495
ASSEMBLY (Cont) -709580496
LIFT, REAR STEER, TELE CONTROL VALVE ASSEMBLY
DISASSEMBLY -709580498
INSPECTION -709580499
REASSEMBLY -709580500
REASSEMBLY (Cont) -709580501
REASSEMBLY (Cont) -709580502
MAIN HOIST, AUXILIARY HOIST BOOST CONTROL VALVE ASSEMBLY
DISASSEMBLY -709580504
INSPECTION -709580505
REASSEMBLY -709580506
REASSEMBLY (Cont) -709580507
REASSEMBLY (Cont) -709580508
OIL COOLER BYPASS VALVE INSTALLATION
INSTALLATION -709580510
OUTRIGGER CONTROL VALVE ASSEMBLY -709580511
CLEANING -709580512
REASSEMBLY -709580513
SWING CONTROL VALVE ASSEMBLY
DISASSEMBLY -709580515
INSPECTION -709580516
REASSEMBLY -709580517
REASSEMBLY (Cont) -709580518
REASSEMBLY (Cont) -709580519
TRANSMISSION CONTROL VALVE ASSEMBLY
CLEANING -709580521
REASSEMBLY -709580522
REASSEMBLY (Cont) -709580523
Section III. HYDRAULIC CYLINDERS MAINTENANCE
INSTALLATION -709580525
AXLE LOCKOUT CYLINDER ASSEMBLY
CLEANING AND INSPECTION -709580527
REASSEMBLY -709580528
REASSEMBLY (Cont) -709580529
LIFT CYLINDER INSTALLATION
INSTALLATION -709580531
LIFT CYLINDER ASSEMBLY
DISASSEMBLY -709580533
INSPECTION -709580534
REASSEMBLY -709580535
REASSEMBLY (Cont) -709580536
REASSEMBLY (Cont) -709580537
LIFT CYLINDER HOLDING VALVE INSTALLATION
INSTALLATION -709580539
LIFT CYLINDER OVER CENTER VALVE ASSEMBLY
CLEANING -709580541
ASSEMBLY -709580542
ASSEMBLY (Cont) -709580543
BENCH CHECK SET UP
BENCH CHECK SET UP (Cont)
TELESCOPE CYLINDER ASSEMBLY
DISASSEMBLY -709580547
CLEANING AND INSPECTION -709580548
REASSEMBLY -709580549
REASSEMBLY (Cont) -709580550
REASSEMBLY (Cont) -709580551
REASSEMBLY (Cont) -709580552
Section IV. HYDRAULIC SYSTEM MAINTENANCE
DRAINING AND FLUSHING
BLEEDING AIR FROM HYDRAULIC SYSTEM
GENERAL -709580556
Chapter 14: LOAD MOMENT INDICATOR SYSTEM
SECTION I. LOAD MOMENT INDICATOR SYSTEM MAINTENANCE
REMOVAL -709580559
CENTRAL PROCESSING UNIT INSTALLATION
INSTALLATION -709580561
ADJUSTMENT -709580562
ADJUSTMENT (Cont) -709580563
ADJUSTMENT (Cont) -709580564
ADJUSTMENT (Cont) -709580565
LENGTH/ANGLE CABLE REEL ASSEMBLY INSTALLATION
REMOVAL -709580567
INSTALLATION -709580568
INSTALLATION (Cont) -709580569
ADJUSTMENT -709580570
ADJUSTMENT (Cont) -709580571
LENGTH CABLE INSTALLATION
MAIN AND AUXILIARY BOOM NOSE ANTI-TWO-BLOCK SWITCH INSTALLATION
INSTALLATION -709580574
ROD PRESSURE AND PISTON PRESSURE TRANSDUCER INSTALLATION
INSTALLATION -709580576
ROLLER/CABLE GUIDE INSTALLATION
Chapter 15: CRANE COMPONENTS MAINTENANCE
Section I. BOOM MAINTENANCE
REASSEMBLY -709580580
BOOM INSTALLATION
INSTALLATION -709580582
INSTALLATION (Cont) -709580583
BOOM ASSEMBLY
DISASSEMBLY -709580585
DISASSEMBLY (Cont) -709580586
DISASSEMBLY (Cont) -709580587
CLEANING AND INSPECTION -709580588
REASSEMBLY -709580589
REASSEMBLY (Cont) -709580590
REASSEMBLY (Cont) -709580591
POST-ASSEMBLY INSPECTION
POST-ASSEMBLY INSPECTION (Cont)
BOOM ALIGNMENT
BOOM ALIGNMENT (Cont) -709580595
BOOM ALIGNMENT (Cont) -709580596
BOOM ALIGNMENT (Cont) -709580597
HOOK BLOCK ASSEMBLY
CLEANING -709580599
INSPECTION -709580600
REASSEMBLY -709580601
Section II. HOIST MAINTENANCE
REMOVAL -709580603
INSTALLATION -709580604
INSTALLATION (Cont) -709580605
COUNTERWEIGHT INSTALLATION
INSTALLATION -709580607
INSTALLATION (Cont) -709580608
INSTALLATION (Cont) -709580609
MAIN HOIST INSTALLATION
INSTALLATION -709580611
HOIST ASSEMBLY
DISASSEMBLY -709580613
DISASSEMBLY (Cont) -709580614
DISASSEMBLY (Cont) -709580615
DISASSEMBLY (Cont) -709580616
DISASSEMBLY (Cont) -709580617
ASSEMBLY -709580618
ASSEMBLY (Cont) -709580619
ASSEMBLY (Cont) -709580620
ASSEMBLY (Cont) -709580621
ASSEMBLY (Cont) -709580622
ASSEMBLY (Cont) -709580623
ASSEMBLY (Cont) -709580624
ASSEMBLY (Cont) -709580625
HOIST MOTOR INSTALLATION
INSTALLATION -709580627
INSTALLATION (Cont) -709580628
INSTALLATION (Cont) -709580629
HOIST MOTOR ASSEMBLY
DISASSEMBLY -709580631
INSPECTION -709580632
ASSEMBLY -709580633
ASSEMBLY (Cont) -709580634
ASSEMBLY (Cont) -709580635
HOIST MOTOR CONTROL VALVE INSTALLATION
REMOVAL -709580637
INSTALLATION -709580638
INSTALLATION (Cont) -709580639
HOIST BRAKE INSTALLATION AND ASSEMBLY
CLEANING -709580641
INSTALLATION -709580642
INSTALLATION (Cont) -709580643
INSTALLATION (Cont) -709580644
INSTALLATION (Cont) -709580645
Section III. TURNTABLE MAINTENANCE
REMOVAL -709580647
REMOVAL (Cont) -709580648
INSTALLATION -709580649
INSTALLATION (Cont) -709580650
AIR/TRANSMISSION SWIVEL INSTALLATION
INSTALLATION -709580652
AIR/TRANSMISSION SWIVEL ASSEMBLY
DISASSEMBLY -709580654
CLEANING AND INSPECTION -709580655
REASSEMBLY -709580656
PRESSURE TEST -709580657
DEMOUNTING AND MOUNTING SUPERSTRUCTURE
REMOVAL -709580659
REMOVAL (Cont) -709580660
REMOVAL (Cont) -709580661
REMOVAL (Cont) -709580662
INSTALLATION -709580663
INSTALLATION (Cont) -709580664
INSTALLATION (Cont) -709580665
INSTALLATION (Cont) -709580666
INSTALLATION (Cont) -709580667
INSTALLATION (Cont) -709580668
INSTALLATION (Cont) -709580669
ELECTRICAL SWIVEL RING INSTALLATION
INSTALLATION -709580671
INSTALLATION (Cont) -709580672
INSTALLATION (Cont) -709580673
INSTALLATION (Cont) -709580674
ELECTRICAL SWIVEL ASSEMBLY
REMOVAL -709580676
CLEANING AND INSPECTION -709580677
CLEANING AND INSPECTION (Cont) -709580678
REASSEMBLY -709580679
REASSEMBLY (Cont) -709580680
Electrical Swivel Slip Rings
HYDRAULIC SWIVEL ASSEMBLY
DISASSEMBLY -709580683
CLEANING AND INSPECTION (Cont) -709580684
REASSEMBLY -709580685
PRESSURE TEST -709580686
PRESSURE TEST (Cont)
SWING GEARBOX INSTALLATION
INSTALLATION -709580689
SWING GEARBOX ASSEMBLY
DISASSEMBLY -709580691
CLEANING AND INSPECTION -709580692
CLEANING AND INSPECTION (Cont) -709580693
REASSEMBLY -709580694
REASSEMBLY (Cont) -709580695
REASSEMBLY (Cont) -709580696
REASSEMBLY (Cont) -709580697
SWING BRAKE INSTALLATION
INSTALLATION -709580699
SWING BRAKE ASSEMBLY
DISASSEMBLY -709580701
REASSEMBLY -709580702
REASSEMBLY (Cont) -709580703
REASSEMBLY (Cont) -709580704
POSITIVE SWING LOCK ASSEMBLY
INSTALLATION -709580706
SWING MOTOR ASSEMBLY
DISASSEMBLY -709580708
DISASSEMBLY (Cont) -709580709
CLEANING -709580710
INSPECTION
REASSEMBLY -709580712
REASSEMBLY (Cont) -709580713
REASSEMBLY (Cont)
REASSEMBLY (Cont) -709580715
REASSEMBLY (Cont) -709580716
REASSEMBLY (Cont) -709580717
TURNTABLE BEARING INSTALLATION
INSTALLATION -709580719
INSTALLATION (Cont) -709580720
Outer Race Torquing
Outer Race Torquing (Cont)
Appendix A: REFERENCES
TECHNICAL MANUALS -709580724
SPECIFICATIONS AND STANDARDS
Appendix B: EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST
Appendix B: EXPENDABLE MATERIAL LIST
Appendix B: EXPENDABLE MATERIAL LIST (Cont) -709580728
Appendix B: EXPENDABLE MATERIAL LIST (Cont) -709580729
Appendix B: EXPENDABLE MATERIAL LIST (Cont) -709580730
Appendix B: EXPENDABLE MATERIAL LIST (Cont) -709580731
Appendix B: EXPENDABLE MATERIAL LIST (Cont) -709580732
Appendix B: EXPENDABLE MATERIAL LIST (Cont) -709580733
Appendix C: ILLUSTRATED LIST OF MANUFACTURED ITEMS.
Appendix C: ILLUSTRATED LIST OF MANUFACTURED ITEMS. (Cont) -709580735
Appendix C: ILLUSTRATED LIST OF MANUFACTURED ITEMS. (Cont) -709580736
Appendix C: ILLUSTRATED LIST OF MANUFACTURED ITEMS. (Cont) -709580737
Appendix C: ILLUSTRATED LIST OF MANUFACTURED ITEMS. (Cont) -709580738
Appendix C: ILLUSTRATED LIST OF MANUFACTURED ITEMS. (Cont) -709580739
Appendix C: ILLUSTRATED LIST OF MANUFACTURED ITEMS. (Cont) -709580740
Appendix C: ILLUSTRATED LIST OF MANUFACTURED ITEMS. (Cont) -709580741
Appendix C: ILLUSTRATED LIST OF MANUFACTURED ITEMS. (Cont) -709580742
Appendix D: TORQUE LIMITS
INTRODUCTION -709580744
Nut Identification
Torque Values (Sheet 1 of 2)
Torque Values (Sheet 2 of 2)
Metric Torque Values
TM-5-3810-306-34 Container Crane 40-Ton Rough Terrain Model RTB75CC Manual
REPORTING EQUIPMENT IMPROVEMENT RECOMMENDATIONS (EIR)
Section II. EQUIPMENT DESCRIPTION AND DATA -709580016
LOCATION AND DESCRIPTION OF MAJOR COMPONENTS -709580017
LOCATION AND DESCRIPTION OF MAJOR COMPONENTS (Cont)
EQUIPMENT DATA -709580019
EQUIPMENT DATA (Cont) -709580020
EQUIPMENT DATA (Cont) -709580021
EQUIPMENT DATA (Cont) -709580022
EQUIPMENT DATA (Cont) -709580023
SAFETY, CARE AND HANDLING
Section III. PRINCIPLES OF OPERATION -709580025
ENGINE LUBRICATION SYSTEM -709580026
FUEL SYSTEM -709580027
FUEL SYSTEM (Cont)
FUEL SYSTEM -709580029
COOLING SYSTEM
COOLING SYSTEM (Cont)
ELECTRICAL SYSTEM -709580032
SUPERSTRUCTURE
CARRIER FRAME
ELECTRICAL SYSTEM -709580035
AIR SYSTEM
Automatic Drain Valve
Safety Valve
Foot Throttle Valve (Accelerator Control Valve)
Foot Brake Valve
Applying - Normal Operation of No. 1 Circuit Portion
Releasing - No. 1 Circuit Portion
Parking and Service Brakes
Spring Brake Valve
AIR BRAKE SYSTEM
HYDRAULIC SYSTEM -709580046
Oil Filter
Oil Cooler
Relief Valve
Integrated Outrigger Valve
Outrigger Control Valve Assembly -709580051
HOLDING VALVES
Steering Relief Valve
Hydraulic Swivel
HYDRAULIC SYSTEM -709580055
Chapter 2. CRANE MAINTENANCE INSTRUCTIONS
Chapter 3. TROUBLESHOOTING
SYMPTOM INDEX
SYMPTOM INDEX (Cont) -709580059
SYMPTOM INDEX (Cont) -709580060
TABLE 3-1. DIRECT AND GENERAL SUPPORT TROUBLESHOOTING
ENGINE STARTS BUT WILL NOT KEEP RUNNING
ENGINE SURGES AT IDLE
LOW LUBRICATING OIL PRESSURE
LUBRICATING OIL PRESSURE TOO HIGH
ENGINE OIL LOSS
CONTAMINATED ENGINE OIL
EXHAUST SMOKE EXCESSIVE UNDER LOAD
LOW POWER
LOW POWER (Cont)
ENGINE MISFIRING
FUEL KNOCK
EXCESSIVE VIBRATION
EXCESSIVE ENGINE NOISES
FUEL OR OIL LEAKING FROM EXHAUST MANIFOLD
COOLANT LOSS
LOW TRANSMISSION CLUTCH PRESSURE
LOW TORQUE CONVERTER CHARGING PUMP OUTPUT
NOISY TORQUE CONVERTER
HIGH TORQUE CONVERTER PRESSURE.
OIL IN ENGINE FLYWHEEL HOUSING
UNEVEN BRAKING OR LINING WEAR
SLOW OR ERRATIC OPERATION OF OUTRIGGER EXTENSION CYLINDERS
STICKING OUTRIGGER CONTROL VALVE
OUTRIGGER CONTROL VALVE SOLENOID FAILURE
OUTRIGGER VERTICAL JACK CYLINDER SLOW OR ERRATIC
OUTRIGGER JACK CYLINDER RETRACTS UNDER LOAD
BOOM RAISES ERRATICALLY
BOOM LOWERS SLOWLY
BOOM WILL NOT LOWER
ERRATIC OPERATION OF RETRACTING TELESCOPING CYLINDER
TELESCOPE CYLINDER WILL NOT RETRACT
HOIST WILL NOT RAISE LOAD
SLOW HOIST OPERATION DOWN
SLOW HOIST OPERATION UP
ERRATIC HOIST OPERATION UP
UNABLE TO MOVE HOIST MOTOR CONTROL VALVE SPOOL IN OR OUT
LEAKAGE AT HOIST MOTOR FITTINGS
HOIST MOTOR FAILS TO START TURNING
EXCESSIVE HOIST MOTOR NOISE
BOOM WILL NOT SWING IN EITHER DIRECTION
SWING BRAKE SYSTEM WILL NOT OPERATE
CAB HEATER STARTS AFTER SWITCHING ON SEVERAL TIMES
CAB HEATER COMBUSTION DOES NOT START
CAB HEATER COMBUSTION PRODUCES BLACK SMOKE
LEVER LOCKOUT SYSTEM ACTIVATED. (CRANE NOT IN OVERLOAD OR TWO-BLOCK CONDITION).
NO DISPLAY (LEVER LOCKOUT SYSTEM ACTIVATED).
MALFUNCTION OF ANTI-TWO-BLOCK SYSTEM
LENGTH READING INCORRECT
LENGTH READING INCORRECT (Cont)
LOAD READING INCORRECT
LOAD READING INCORRECT (Cont)
ERROR IN DATA OR NO DATA TRANSFER BETWEEN CENTRAL PROCESSING UNIT AND CONSOLE (ERROR CODES E91, E92, E93 OR E94)
INTERFERENCE PROBLEM (ERROR CODES E91, E92, E93 OR E94 INTERMITTENT)
ERROR CODE E08 DISPLAYED ON CONSOLE
ERROR CODE E13 DISPLAYED ON CONSOLE
ERROR CODE E21 DISPLAYED ON CONSOLE
ERROR CODE E25 DISPLAYED ON CONSOLE
ERROR CODE E42 DISPLAYED ON CONSOLE
Figure 1
Figure 2
Figure 3
Figure 4
Figure 5
Figure 6
Figure 7
Figure 8
Figure 9
Figure 10
Figure 11
Figure 12
Figure 13
Figure 14
Figure 15
Figure 16
Figure 17
Figure 18
Figure 19
PISTON PRESSURE CHANNEL
ROD PRESSURE CHANNEL
Figure 20
Figure 21
Central Unit DS350GM
Central Unit DS350GM (Cont) -709580144
Central Unit DS350GM (Cont) -709580145
Chapter 4: ENGINE MAINTENANCE
Section I. ENGINE MAINTENANCE
REMOVAL -709580148
INSTALLATION -709580149
INSTALLATION (Cont) -709580150
INSTALLATION (Cont) -709580151
INSTALLATION (Cont) -709580152
Section II. CYLINDER HEAD AND BLOCK MAINTENANCE
DISASSEMBLY -709580154
DISASSEMBLY (Cont) -709580155
CLEANING -709580156
INSPECTION -709580157
REPAIR
ASSEMBLY -709580159
ASSEMBLY (Cont) -709580160
ASSEMBLY (Cont) -709580161
ASSEMBLY (Cont) -709580162
INSTALLATION -709580163
INSTALLATION (Cont) -709580164
CYLINDER LINER INSTALLATION
CLEANING AND INSPECTION -709580166
INSTALLATION -709580167
INSTALLATION (Cont) -709580168
CRANKSHAFT INSTALLATION
INSTALLATION -709580170
INSTALLATION (Cont) -709580171
INSTALLATION (Cont) -709580172
INSTALLATION (Cont) -709580173
FLYWHEEEL HOUSING AND REAR SEAL INSTALLATION
INSTALLATION -709580175
INSTALLATION (Cont) -709580176
FLYWHEEL INSTALLATION
INSTALLATION -709580178
PISTON AND CONNECTING ROD ASSEMBLY
DISASSEMBLY -709580180
INSPECTION -709580181
INSPECTION (Cont) -709580182
REASSEMBLY -709580183
REASSEMBLY (Cont) -709580184
REASSEMBLY (Cont) -709580185
CAMSHAFT AND TAPPET INSTALLATION
INSPECTION -709580187
INSTALLATION -709580188
INSTALLATION (Cont) -709580189
REMOVAL -709580190
INSTALLATION -709580191
INSTALLATION (Cont) -709580192
FRONT GEAR HOUSING INSTALLATION
INSTALLATION -709580194
TIMING PIN ASSEMBLY INSTALLATION
INSTALLATION -709580196
INSTALLATION (Cont) -709580197
ROCKER LEVER INSTALLATION
INSPECTION -709580199
INSTALLATION -709580200
TACHOMETER ANGLE DRIVE ADAPTER
OIL PAN AND SUCTION TUBE INSTALLATION
INSTALLATION -709580203
OIL PUMP INSTALLATION
CLEANING AND INSPECTION -709580205
INSTALLATION -709580206
OIL COOLER INSTALLATION
INSTALLATION -709580208
Chapter 5: FUEL SYSTEM MAINTENANCE
FUEL INJECTOR REPLACEMENT -709580210
FUEL INJECTOR LEAKAGE TEST.
Section II. FUEL INJECTION PUMP MAINTENANCE
REMOVAL -709580213
INSTALLATION -709580214
INSTALLATION (Cont) -709580215
INSTALLATION (Cont) -709580216
INSTALLATION (Cont) -709580217
Section III. TURBOCHARGER MAINTENANCE
INSTALLATION -709580219
INSTALLATION (Cont) -709580220
Chapter 6: ELECTRICAL SYSTEM MAINTENANCE
Section I. ALTERNATOR MAINTENANCE
CLEANING -709580223
INSPECTION -709580224
INSPECTION (Cont) -709580225
ASSEMBLY -709580226
ASSEMBLY (Cont) -709580227
TESTING -709580228
TESTING (Cont)
Section II. STARTING MOTOR MAINTENANCE
DISASSEMBLY -709580231
DISASSEMBLY (Cont) -709580232
INSPECTION -709580233
INSPECTION (Cont) -709580234
INSPECTION (Cont) -709580235
CLEANING -709580236
REASSEMBLY -709580237
REASSEMBLY (Cont) -709580238
REASSEMBLY (Cont) -709580239
REASSEMBLY (Cont) -709580240
REASSEMBLY (Cont) -709580241
REASSEMBLY (Cont) -709580242
REASSEMBLY (Cont) -709580243
REASSEMBLY (Cont) -709580244
REASSEMBLY (Cont) -709580245
Chapter 7: TRANSMISSION MAINTENANCE
Section I. TORQUE CONVERTER MAINTENANCE
INSTALLATION -709580248
INSTALLATION (Cont) -709580249
TORQUE CONVERTER ASSEMBLY -709580250
DISASSEMBLY -709580251
DISASSEMBLY (Cont) -709580252
DISASSEMBLY (Cont) -709580253
DISASSEMBLY (Cont) -709580254
CLEANING -709580255
CLEANING (Cont) -709580256
INSPECTION -709580257
ASSEMBLY -709580258
ASSEMBLY (Cont) -709580259
ASSEMBLY (Cont) -709580260
ASSEMBLY (Cont) -709580261
ASSEMBLY (Cont) -709580262
ASSEMBLY (Cont) -709580263
ASSEMBLY (Cont) -709580264
Section II. TRANSMISSION MAINTENANCE
INSTALLATION -709580266
INSTALLATION (Cont) -709580267
TRANSMISSION ASSEMBLY
DISASSEMBLY -709580269
DISASSEMBLY (Cont) -709580270
DISASSEMBLY (Cont) -709580271
DISASSEMBLY (Cont) -709580272
DISASSEMBLY (Cont) -709580273
DISASSEMBLY (Cont) -709580274
DISASSEMBLY (Cont) -709580275
DISASSEMBLY (Cont) -709580276
DISASSEMBLY (Cont) -709580277
DISASSEMBLY (Cont) -709580278
DISASSEMBLY (Cont) -709580279
DISASSEMBLY (Cont) -709580280
DISASSEMBLY (Cont) -709580281
DISASSEMBLY (Cont) -709580282
DISASSEMBLY (Cont) -709580283
DISASSEMBLY (Cont) -709580284
DISASSEMBLY (Cont) -709580285
INSPECTION -709580286
ASSEMBLY -709580287
ASSEMBLY (Cont) -709580288
ASSEMBLY (Cont) -709580289
ASSEMBLY (Cont) -709580290
ASSEMBLY (Cont) -709580291
ASSEMBLY (Cont) -709580292
ASSEMBLY (Cont) -709580293
ASSEMBLY (Cont) -709580294
ASSEMBLY (Cont) -709580295
ASSEMBLY (Cont) -709580296
ASSEMBLY (Cont) -709580297
ASSEMBLY (Cont) -709580298
ASSEMBLY (Cont) -709580299
ASSEMBLY (Cont) -709580300
ASSEMBLY (Cont) -709580301
RANGE SHIFTER ASSEMBLY
ASSEMBLY -709580303
ASSEMBLY (Cont) -709580304
Section III. HYDRAULIC SYSTEM SERVICE
Chapter 8: AXLE MAINTENANCE
Section I. AXLE ASSEMBLY MAINTENANCE
DISASSEMBLY -709580308
ASSEMBLY -709580309
ASSEMBLY (Cont) -709580310
ASSEMBLY (Cont)
ASSEMBLY (Cont) -709580312
ASSEMBLY (Cont) -709580313
ASSEMBLY (Cont) -709580314
REAR AXLE REMOVAL
INSTALLATION -709580316
FRONT AXLE REMOVAL
INSTALLATION -709580318
Section II. DIFFERENTIAL MAINTENANCE
DISASSEMBLY -709580320
DISASSEMBLY (Cont) -709580321
DISASSEMBLY (Cont) -709580322
DISASSEMBLY (Cont) -709580323
DISASSEMBLY (Cont) -709580324
CLEANING AND INSPECTION -709580325
ASSEMBLY -709580326
ASSEMBLY (Cont) -709580327
ASSEMBLY (Cont) -709580328
YOKE METHOD
YOKE METHOD (Cont) -709580330
YOKE METHOD (Cont) -709580331
YOKE METHOD (Cont) -709580332
YOKE METHOD (Cont) -709580333
YOKE METHOD (Cont) -709580334
YOKE METHOD (Cont) -709580335
YOKE METHOD (Cont) -709580336
YOKE METHOD (Cont) -709580337
YOKE METHOD (Cont) -709580338
YOKE METHOD (Cont) -709580339
YOKE METHOD (Cont) -709580340
YOKE METHOD (Cont) -709580341
YOKE METHOD (Cont) -709580342
YOKE METHOD (Cont) -709580343
YOKE METHOD (Cont) -709580344
YOKE METHOD (Cont) -709580345
YOKE METHOD (Cont) -709580346
YOKE METHOD (Cont) -709580347
YOKE METHOD (Cont) -709580348
YOKE METHOD (Cont) -709580349
YOKE METHOD (Cont) -709580350
DRIVE UNIT TORQUE VALUES
UNIVERSAL JOINT ASSEMBLY
INSTALLATION -709580353
Section III. PLANETARY DRIVE MAINTENANCE
REMOVAL -709580355
REMOVAL (Cont) -709580356
REMOVAL (Cont) -709580357
INSPECTION -709580358
INSTALLATION -709580359
INSTALLATION (Cont) -709580360
INSTALLATION (Cont) -709580361
INSTALLATION (Cont) -709580362
INSTALLATION (Cont) -709580363
INSTALLATION (Cont) -709580364
Chapter 9: BRAKE SYSTEM
Section I. AIR COMPRESSOR MAINTENANCE
INSTALLATION -709580367
AIR COMPRESSOR ASSEMBLY
AIR COMPRESSOR ASSEMBLY (Cont)
CLEANING -709580370
CLEANING (Cont) -709580371
INSPECTION -709580372
INSPECTION (Cont) -709580373
INSPECTION (Cont) -709580374
INSPECTION (Cont) -709580375
REASSEMBLY -709580376
REASSEMBLY (Cont) -709580377
REASSEMBLY (Cont) -709580378
REASSEMBLY (Cont) -709580379
REASSEMBLY (Cont) -709580380
REASSEMBLY (Cont) -709580381
Section II. BRAKE MAINTENANCE
DISASSEMBLY -709580383
CLEANING -709580384
INSPECTION -709580385
INSTALLATION -709580386
INSTALLATION (Cont) -709580387
INSTALLATION (Cont) -709580388
INSTALLATION (Cont) -709580389
INSTALLATION (Cont) -709580390
Chapter 10: STEERING SYSTEM
Section I. STEERING CONTROL VALVE ASSEMBLY MAINTENANCE
INSTALLATION -709580393
STEERING CONTROL VALVE ASSEMBLY
CLEANING -709580395
INSPECTION -709580396
REASSEMBLY -709580397
REASSEMBLY (Cont) -709580398
Section II. HYDRAULIC STEERING CYLINDER MAINTENANCE
CLEANING AND INSPECTION -709580400
REASSEMBLY -709580401
REASSEMBLY (Cont) -709580402
Chapter 11: OUTRIGGER MAINTENANCE
Section I. OUTRIGGER ASSEMBLY MAINTENANCE
INSPECTION -709580405
INSTALATION
INSTALATION (Cont)
OUTRIGGER CHECK VALVE INSTALLATION
OUTRIGGER CHECK VALVE ASSEMBLY
OUTRIGGER EXTENSION CYLINDER INSTALLATION
INSTALLATION -709580411
INSTALLATION (Cont) -709580412
OUTRIGGER EXTENSION CYLINDER ASSEMBLY
CLENING AND INSPECTION
REASSEMBLY -709580415
REASSEMBLY (Cont) -709580416
OUTRIGGER JACK CYLINDER INSTALLATION
INSTALLATION -709580418
OUTRIGGER JACK CYLINDER ASSEMBLY
CLEANING AND INSPECTION -709580420
CLEANING AND INSPECTION (Cont) -709580421
REASSEMBLY
REASSEMBLY (Cont) -709580423
REASSEMBLY (Cont) -709580424
Chapter 12: BODY CHASSIS AND ACCESSORY ITEM MAINTENANCE
Section I. CAB HEATER MAINTENANCE
DISASSEMBLY -709580427
ASSEMBLY -709580428
ASSEMBLY (Cont) -709580429
ASSEMBLY (Cont) -709580430
ASSEMBLY (Cont) -709580431
FUEL (DOSING) PUMP INSTALLATION
INSTALLATION -709580433
Section II. AUTOMATIC CONTROL LEVER LOCKOUT CYLINDER AND LINKAGE MAINTENANCE
REMOVAL -709580435
ADJUSTMENT -709580436
ADJUSTMENT (Cont) -709580437
Section III. 5TH WHEEL MAINTENANCE
INSTALLATION -709580439
Chapter 13: HYDRAULIC AND FLUID SYSTEM MAINTENANCE
Section I. HYDRAULIC PUMP MAINTENANCE
DISASSEMBLY -709580442
INSPECTION -709580443
INSPECTION (Cont) -709580444
REASSEMBLY -709580445
REASSEMBLY (Cont) -709580446
REASSEMBLY (Cont) -709580447
REASSEMBLY (Cont) -709580448
3-SECTION HYDRAULIC PUMP INSTALLATION
INSTALLATION -709580450
THREE-SECTION HYDRAULIC PUMP ASSEMBLY
DISASSEMBLY -709580452
DISASSEMBLY (Cont) -709580453
CLEANING -709580454
INSPECTION -709580455
INSPECTION (Cont) -709580456
REASSEMBLY -709580457
REASSEMBLY (Cont) -709580458
REASSEMBLY (Cont) -709580459
REASSEMBLY (Cont) -709580460
REASSEMBLY (Cont) -709580461
REASSEMBLY (Cont) -709580462
TWO-SECTION HYDRAULIC PUMP INSTALLATION
INSTALLATION -709580464
TWO-SECTION HYDRAULIC PUMP ASSEMBLY AND PRIORITY VALVE
DISASSEMBLY -709580466
DISASSEMBLY (Cont) -709580467
DISASSEMBLY (Cont) -709580468
INSPECTION -709580469
INSPECTION (Cont) -709580470
REASSEMBLY -709580471
REASSEMBLY (Cont) -709580472
REASSEMBLY (Cont) -709580473
REASSEMBLY (Cont) -709580474
REASSEMBLY (Cont) -709580475
REASSEMBLY (Cont) -709580476
REASSEMBLY (Cont) -709580477
REASSEMBLY (Cont) -709580478
PUMP DISCONNECT INSTALLATION
INSTALLATION -709580480
PUMP DISCONNECT ASSEMBLY
INSPECTION -709580482
Section II. HYDRAULIC CONTROL VALVE MAINTENANCE
CLEANING -709580484
INSPECTION -709580485
REASSEMBLY -709580486
HYDRAULIC OIL COOLER ASSEMBLY
REMOVAL -709580488
INSTALLATION -709580489
INSTALLATION (Cont) -709580490
INTEGRATED OUTRIGGER CONTROL VALVE ASSEMBLY
DISASSEMBLY -709580492
INSPECTION -709580493
ASSEMBLY -709580494
ASSEMBLY (Cont) -709580495
ASSEMBLY (Cont) -709580496
LIFT, REAR STEER, TELE CONTROL VALVE ASSEMBLY
DISASSEMBLY -709580498
INSPECTION -709580499
REASSEMBLY -709580500
REASSEMBLY (Cont) -709580501
REASSEMBLY (Cont) -709580502
MAIN HOIST, AUXILIARY HOIST BOOST CONTROL VALVE ASSEMBLY
DISASSEMBLY -709580504
INSPECTION -709580505
REASSEMBLY -709580506
REASSEMBLY (Cont) -709580507
REASSEMBLY (Cont) -709580508
OIL COOLER BYPASS VALVE INSTALLATION
INSTALLATION -709580510
OUTRIGGER CONTROL VALVE ASSEMBLY -709580511
CLEANING -709580512
REASSEMBLY -709580513
SWING CONTROL VALVE ASSEMBLY
DISASSEMBLY -709580515
INSPECTION -709580516
REASSEMBLY -709580517
REASSEMBLY (Cont) -709580518
REASSEMBLY (Cont) -709580519
TRANSMISSION CONTROL VALVE ASSEMBLY
CLEANING -709580521
REASSEMBLY -709580522
REASSEMBLY (Cont) -709580523
Section III. HYDRAULIC CYLINDERS MAINTENANCE
INSTALLATION -709580525
AXLE LOCKOUT CYLINDER ASSEMBLY
CLEANING AND INSPECTION -709580527
REASSEMBLY -709580528
REASSEMBLY (Cont) -709580529
LIFT CYLINDER INSTALLATION
INSTALLATION -709580531
LIFT CYLINDER ASSEMBLY
DISASSEMBLY -709580533
INSPECTION -709580534
REASSEMBLY -709580535
REASSEMBLY (Cont) -709580536
REASSEMBLY (Cont) -709580537
LIFT CYLINDER HOLDING VALVE INSTALLATION
INSTALLATION -709580539
LIFT CYLINDER OVER CENTER VALVE ASSEMBLY
CLEANING -709580541
ASSEMBLY -709580542
ASSEMBLY (Cont) -709580543
BENCH CHECK SET UP
BENCH CHECK SET UP (Cont)
TELESCOPE CYLINDER ASSEMBLY
DISASSEMBLY -709580547
CLEANING AND INSPECTION -709580548
REASSEMBLY -709580549
REASSEMBLY (Cont) -709580550
REASSEMBLY (Cont) -709580551
REASSEMBLY (Cont) -709580552
Section IV. HYDRAULIC SYSTEM MAINTENANCE
DRAINING AND FLUSHING
BLEEDING AIR FROM HYDRAULIC SYSTEM
GENERAL -709580556
Chapter 14: LOAD MOMENT INDICATOR SYSTEM
SECTION I. LOAD MOMENT INDICATOR SYSTEM MAINTENANCE
REMOVAL -709580559
CENTRAL PROCESSING UNIT INSTALLATION
INSTALLATION -709580561
ADJUSTMENT -709580562
ADJUSTMENT (Cont) -709580563
ADJUSTMENT (Cont) -709580564
ADJUSTMENT (Cont) -709580565
LENGTH/ANGLE CABLE REEL ASSEMBLY INSTALLATION
REMOVAL -709580567
INSTALLATION -709580568
INSTALLATION (Cont) -709580569
ADJUSTMENT -709580570
ADJUSTMENT (Cont) -709580571
LENGTH CABLE INSTALLATION
MAIN AND AUXILIARY BOOM NOSE ANTI-TWO-BLOCK SWITCH INSTALLATION
INSTALLATION -709580574
ROD PRESSURE AND PISTON PRESSURE TRANSDUCER INSTALLATION
INSTALLATION -709580576
ROLLER/CABLE GUIDE INSTALLATION
Chapter 15: CRANE COMPONENTS MAINTENANCE
Section I. BOOM MAINTENANCE
REASSEMBLY -709580580
BOOM INSTALLATION
INSTALLATION -709580582
INSTALLATION (Cont) -709580583
BOOM ASSEMBLY
DISASSEMBLY -709580585
DISASSEMBLY (Cont) -709580586
DISASSEMBLY (Cont) -709580587
CLEANING AND INSPECTION -709580588
REASSEMBLY -709580589
REASSEMBLY (Cont) -709580590
REASSEMBLY (Cont) -709580591
POST-ASSEMBLY INSPECTION
POST-ASSEMBLY INSPECTION (Cont)
BOOM ALIGNMENT
BOOM ALIGNMENT (Cont) -709580595
BOOM ALIGNMENT (Cont) -709580596
BOOM ALIGNMENT (Cont) -709580597
HOOK BLOCK ASSEMBLY
CLEANING -709580599
INSPECTION -709580600
REASSEMBLY -709580601
Section II. HOIST MAINTENANCE
REMOVAL -709580603
INSTALLATION -709580604
INSTALLATION (Cont) -709580605
COUNTERWEIGHT INSTALLATION
INSTALLATION -709580607
INSTALLATION (Cont) -709580608
INSTALLATION (Cont) -709580609
MAIN HOIST INSTALLATION
INSTALLATION -709580611
HOIST ASSEMBLY
DISASSEMBLY -709580613
DISASSEMBLY (Cont) -709580614
DISASSEMBLY (Cont) -709580615
DISASSEMBLY (Cont) -709580616
DISASSEMBLY (Cont) -709580617
ASSEMBLY -709580618
ASSEMBLY (Cont) -709580619
ASSEMBLY (Cont) -709580620
ASSEMBLY (Cont) -709580621
ASSEMBLY (Cont) -709580622
ASSEMBLY (Cont) -709580623
ASSEMBLY (Cont) -709580624
ASSEMBLY (Cont) -709580625
HOIST MOTOR INSTALLATION
INSTALLATION -709580627
INSTALLATION (Cont) -709580628
INSTALLATION (Cont) -709580629
HOIST MOTOR ASSEMBLY
DISASSEMBLY -709580631
INSPECTION -709580632
ASSEMBLY -709580633
ASSEMBLY (Cont) -709580634
ASSEMBLY (Cont) -709580635
HOIST MOTOR CONTROL VALVE INSTALLATION
REMOVAL -709580637
INSTALLATION -709580638
INSTALLATION (Cont) -709580639
HOIST BRAKE INSTALLATION AND ASSEMBLY
CLEANING -709580641
INSTALLATION -709580642
INSTALLATION (Cont) -709580643
INSTALLATION (Cont) -709580644
INSTALLATION (Cont) -709580645
Section III. TURNTABLE MAINTENANCE
REMOVAL -709580647
REMOVAL (Cont) -709580648
INSTALLATION -709580649
INSTALLATION (Cont) -709580650
AIR/TRANSMISSION SWIVEL INSTALLATION
INSTALLATION -709580652
AIR/TRANSMISSION SWIVEL ASSEMBLY
DISASSEMBLY -709580654
CLEANING AND INSPECTION -709580655
REASSEMBLY -709580656
PRESSURE TEST -709580657
DEMOUNTING AND MOUNTING SUPERSTRUCTURE
REMOVAL -709580659
REMOVAL (Cont) -709580660
REMOVAL (Cont) -709580661
REMOVAL (Cont) -709580662
INSTALLATION -709580663
INSTALLATION (Cont) -709580664
INSTALLATION (Cont) -709580665
INSTALLATION (Cont) -709580666
INSTALLATION (Cont) -709580667
INSTALLATION (Cont) -709580668
INSTALLATION (Cont) -709580669
ELECTRICAL SWIVEL RING INSTALLATION
INSTALLATION -709580671
INSTALLATION (Cont) -709580672
INSTALLATION (Cont) -709580673
INSTALLATION (Cont) -709580674
ELECTRICAL SWIVEL ASSEMBLY
REMOVAL -709580676
CLEANING AND INSPECTION -709580677
CLEANING AND INSPECTION (Cont) -709580678
REASSEMBLY -709580679
REASSEMBLY (Cont) -709580680
Electrical Swivel Slip Rings
HYDRAULIC SWIVEL ASSEMBLY
DISASSEMBLY -709580683
CLEANING AND INSPECTION (Cont) -709580684
REASSEMBLY -709580685
PRESSURE TEST -709580686
PRESSURE TEST (Cont)
SWING GEARBOX INSTALLATION
INSTALLATION -709580689
SWING GEARBOX ASSEMBLY
DISASSEMBLY -709580691
CLEANING AND INSPECTION -709580692
CLEANING AND INSPECTION (Cont) -709580693
REASSEMBLY -709580694
REASSEMBLY (Cont) -709580695
REASSEMBLY (Cont) -709580696
REASSEMBLY (Cont) -709580697
SWING BRAKE INSTALLATION
INSTALLATION -709580699
SWING BRAKE ASSEMBLY
DISASSEMBLY -709580701
REASSEMBLY -709580702
REASSEMBLY (Cont) -709580703
REASSEMBLY (Cont) -709580704
POSITIVE SWING LOCK ASSEMBLY
INSTALLATION -709580706
SWING MOTOR ASSEMBLY
DISASSEMBLY -709580708
DISASSEMBLY (Cont) -709580709
CLEANING -709580710
INSPECTION
REASSEMBLY -709580712
REASSEMBLY (Cont) -709580713
REASSEMBLY (Cont)
REASSEMBLY (Cont) -709580715
REASSEMBLY (Cont) -709580716
REASSEMBLY (Cont) -709580717
TURNTABLE BEARING INSTALLATION
INSTALLATION -709580719
INSTALLATION (Cont) -709580720
Outer Race Torquing
Outer Race Torquing (Cont)
Appendix A: REFERENCES
TECHNICAL MANUALS -709580724
SPECIFICATIONS AND STANDARDS
Appendix B: EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST
Appendix B: EXPENDABLE MATERIAL LIST
Appendix B: EXPENDABLE MATERIAL LIST (Cont) -709580728
Appendix B: EXPENDABLE MATERIAL LIST (Cont) -709580729
Appendix B: EXPENDABLE MATERIAL LIST (Cont) -709580730
Appendix B: EXPENDABLE MATERIAL LIST (Cont) -709580731
Appendix B: EXPENDABLE MATERIAL LIST (Cont) -709580732
Appendix B: EXPENDABLE MATERIAL LIST (Cont) -709580733
Appendix C: ILLUSTRATED LIST OF MANUFACTURED ITEMS.
Appendix C: ILLUSTRATED LIST OF MANUFACTURED ITEMS. (Cont) -709580735
Appendix C: ILLUSTRATED LIST OF MANUFACTURED ITEMS. (Cont) -709580736
Appendix C: ILLUSTRATED LIST OF MANUFACTURED ITEMS. (Cont) -709580737
Appendix C: ILLUSTRATED LIST OF MANUFACTURED ITEMS. (Cont) -709580738
Appendix C: ILLUSTRATED LIST OF MANUFACTURED ITEMS. (Cont) -709580739
Appendix C: ILLUSTRATED LIST OF MANUFACTURED ITEMS. (Cont) -709580740
Appendix C: ILLUSTRATED LIST OF MANUFACTURED ITEMS. (Cont) -709580741
Appendix C: ILLUSTRATED LIST OF MANUFACTURED ITEMS. (Cont) -709580742
Appendix D: TORQUE LIMITS
INTRODUCTION -709580744
Nut Identification
Torque Values (Sheet 1 of 2)
Torque Values (Sheet 2 of 2)
Metric Torque Values
TM-5-3810-306-34 Container Crane 40-Ton Rough Terrain Model RTB75CC Manual
