TM 55-8145-201-14
5-3. ROOF PANEL REPLACEMENT.
This task consists of:
a. Removal
b. Installation
INITIAL SET-UP:
Tools: Sealant (Item 10, App D)
General Mechanics Tool Kit (Item 4, App B)
Portable Drill (Item 2, App B)
Container Bolt (138) (Item 27, App F)
Container nut (138) (Item 26, App F)
Personnel Required:
Two
References:
TM 9-4110-252-14
TM 5-6115-585-12/34
Material/Parts:
Equipment Condition:
Pop Rivet (169) (Item 28, App F)
Refrigeration unit shutdown (TM 9-4110-252-14)
a. Removal.
(1) Mark and record location of five angle plates (6, 7, 9,10, and 11).
(2) Using a pin punch and hammer, drive out center of 169 rivets (5 and 17) from five angle plates (6, 7, 9,10,
and 11).
(3) Using portable drill and drill bit, drill out rivets (5 and 17) from six angle plates (6, 7, 9,10, and 11).
(4) Remove thirteen bolts (19) and fourteen screws (18) from angle plate (16).
(5) Carefully pry six angle plates (6, 7, 9,10, 11, and 16) from roof panel (1), front panel (8) and side panel (4).
(6) Remove insulation (2) from space between front panel (8) and roof panel (1).
(7) Remove insulation (2) from space between side panels (4) and roof panel (1).
(8) Remove sealant and filler rope (12) from edges of roof panel (1).
(9) Using torx bit and socket, remove 138 container nuts (15) and bolts (14).
(10) Push up on roof panel (1) to break seal between panel and container frame (3).
WARNING
Roof panel is heavy/difficult to handle. Use two
personnel when removing roof panel.
(11) Using hoist and sling, remove roof panel (1) from container frame (3).
5-4