1. IF REMOVED, INSTALL JACK CYLINDER HOSES
Ensure piston side (extend) of all
outrigger cylinders is connected to
a. Slide hoses (9) into beam ensuring they pass
connections of rod (retract) and
through hose retainer bracket.
piston (extend) could result in
damage to cylinders as very high
b. Feed hose ends through holes in top of beam.
pressures will occur.
Extend hose through inward hole,
Coat new preformed packing with
retract hose through outward hole.
clean hydraulic oil and threads of
fittings with Loctite #545.
Install hose clamps (11) and rubber insert (12)
and secure with two capscrews (10).
6. CONNECT HYDRAULIC
PRIOR TO REMOVAL.
2. IF REMOVED, INSTALL JACK CYLINDER AND/OR
7. INSTALL OUTRIGGER HOUSING COVER (1).
3. APPLY GREASE TO SHIM (8) AND WEAR PAD (7).
a. Connect marker light electrical connector and
INSTALL IN POCKET IN BOTTOM OF BOX.
position end cover (1) on housing. Secure cover
with two screws (2).
4. APPLY GREASE TO TOP AND BOTTOM SIDE
RAILS OF BEAM.
8. CONNECT NEGATIVE BATTERY CABLE
SHUNT. (REFER TO TM 5-3810-306-20.)
5. INSTALL OUTRIGGER BEAM (10).
a. Attach a suitable lifting device to outrigger beam
AFFECTED BEAM AS FOLLOWS:
b. Slide beam (10) into outrigger housing and align
cylinder bushing with mounting lug.
Be sure to use this sequence of
If hydraulic lines are
reversed, this will prevent damage to
cylinders until the situation can be
Coat the cylinder mounting shaft (33)
a. Position applicable extensions switch to proper
Secure cylinder barrel to housing with shaft (4)
and two new cotter pins (5). Remove blocking