TM 5-3810-306-34
Section II. STARTING MOTOR MAINTENANCE
ENGINE STARTER ASSEMBLY
TOOLS:
General mechanic's tool kit: automotive (5180-00-177-7033)
SUPPLIES:
Emery cloth (Item 95, Appendix B) (1 Required)
Preformed packing (Item 92, Appendix B) (2 Required)
Preformed packing (Item 93, Appendix B)
Solvent P-D-680, Type II (Item 1, Appendix B)
Oil, lubricating SAE 10 (Item 94, Appendix B)
Loctite #2114 (Item 100, Appendix B)
EQUIPMENT CONDITIONS:
Starting motor removed. (Refer to TM 5-3810-306-20.)
DISASSEMBLY:
1. REMOVE SOLENOID SWITCH (4).
e. Lift switch (4) up, turn 180 and pull out of
shift lever (40), removing switch from shift
a. Remove ground jumper wire from terminal
housing (29).
#4 on switch (4).
CAUTION
NOTE
Push back on boot (5) to expose
If terminal is not heated the plastic
plunger on switch (4). Wrap strip of
base may be damaged during
emery cloth twice around plunger to
disassembly.
avoid nicks.
b. Using soldering iron or gun, pre-heat
f. Grip plunger on switch (4) with channel
terminal #3 on switch (4) enough to soften
lock pliers and unscrew link spool (6) with
loctite. Remove terminal nut.
wrench.
CAUTION
g. Inspect boot (5) for cracks or damage.
Replace if damaged.
Use an open wrench to hold the
2. REMOVE BRUSHES (7).
bottom nut while removing the top
nut. Failure to do this may damage
CAUTION
the field coil.
Do not pull brush leads while springs
c. Remove nut (1) and jumper strap (2) from
exert pressure on the brushes.
field coil stud on field ring (49).
a. Remove access cover (8) and brushes (7).
d. Remove two hex head screws (3) from
switch bracket.
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