TM 55-8145-201-14
4-30. REAR DOOR REPAIR - cont.
e.
Assembly.
(1) Install four flat washers (15), four bolts (16), four flat washers (6), and four nuts (7) on two seal plates
(11). Do not over tighten nut.
(2) Using torx bit and socket, install 16 camtainer bolts (13), nuts (32), and four hinges (12) on door panel
(9).
(3) Using torx bit and socket, install chain (17), 12 camtainer bolts (19), nuts (23), and power brace (20) on
door panel (9).
(4) Repeat step (4) for other power brace (18).
(5) Apply adhesive to door panel (9) and allow adhesive to dry until tacky.
NOTE
If only a small area of insulation was removed, insulation may be repaired by
cutting, fitting, then gluing a block of insulation into the repair area. Do not replace
entire sheet of insulation unless damaged.
(6) Cut to fit and press insulation (28) onto door panel (9).
(7) Position four retainer frames (21, 10, 8, and 22) on door panel (9) and install
51 screws (24).
(8) Position door seal (4) over four retainer frames (21, 10, 8, and 22).
(9) Position four retaining strips (3, 5, 25, and 27) over door seal (4) and a with holes in
retainer frames (8, 10, 21, and 22).
(10) Using rivet tool, install 64 rivets (26) through retaining strips (3, 5, 25, and 27), seal (4), and retaining
frames (9, 10, 21, and 22).
(11) Apply adhesive to back of insulation (28) and allow to dry until tacky.
(12) While aliening rivet holes, position backing sheet (1) on seal (4) and
insulation (28).
(13) Using rivet tool, install 60 rivets (2) on backing sheet (1).
(14) If removed, install six plugs (29) on backing sheet (1).
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