TM 55-8145-201-14
4-30. REAR DOOR REPAIR.
This task consists of:
a. Removal
b. Disassembly
c. Cleaning
d. Inspection
e. Repair
f. Assembly
g. Installation
INITIAL SET-UP:
Tools:
General Mechanics Tool Kit (Item 4, App B)
Wiping rag (Item 6, App D
Portable Drill (Item 2, App B)
References:
TM 9-4110-252-14
TM 5-6115-585-12/34
Equipment Condition :
Refrigeration unit shutdown (TM 9-4110-252-14)
Material/Parts
Blind rivet (9) (Item 19, App F)
Blind rivet (124) (Item 1, App F)
Adhesive (A/R) (Item 12, App D)
NOTE
Disassemble rear doors only to the extent required to replace defective
components.
a. Disassembly.
(1) Using portable drill and drill bit, remove nine rivets (30) and three spacers (31) from backing sheet (1).
(2) Using portable drill and drill bit, remove 60 rivets (2) from backing sheet (1).
(3) If installed, remove six plugs (29) from backing sheet (1).
(4) Carefully remove backing sheet (1) from seal (4) and insulation (28).
(5) Using portable drill and drill bit, remove 64 rivets (26), four retaining strips (3, 5, 25, and 27) and door
seal (4) from door (9).
(6) Remove 51 screws (24) and four retainer frames (8, 10, 21, and 22) from door (5).
NOTE
Only insulation directly over power brace and hinge mounting hardware needs to
be removed. Do not remove entire sheet of insulation unless damaged.
(7) Cut out and remove insulation (28) from mounting hardware securing power braces (18 and 20) and
hinges (12) to door (9).
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