(3) Remove nut plate (27) from channel (13) by
(10) Remove link-latch stake and spacer (61 and
drilling out and removing rivets (18).
60, fig. 2-5) by drilling out and removing rivets (62,
(4) Remove skid assembly (37) by drilling out and
removing rivets (24).
(11) Remove drip cap assembly (4, fig. 6-8) from
(5) Remove rub assembly (38) and reinforcement
sill (30) by removing screws (6).
plate (29) from skid (37) by drilling out and removing
(12) Remove spacer (34) and closout (32) from sill
rivets (24).
panel (30) by drilling out and removing rivets (38).
(6) Remove tiedown ring (35) from skid (37) by
d. Repair. Repair damage to honeycomb panel
removing bolts (34).
(7) Remove nut plate (32) from skid (37) by
straighten any bent plates, latches, angles and extru-
drilling out and removing rivets (36).
sions using hammer, pliers, vise or similar tools. Re-
(8) Remove end closeout (21) from skid (37) by
place irreparable parts.
removing bolts (19) and washers (20).
e. Assembly. Assemble the end panel in reverse
(9) Remove plug assembly (42) by prying loose
epoxy seal.
observing the following.
(10) Remove valve assembly (5) by drilling out
(1) Install all rivets as per Chapter 2, Section III.
and removing rivets (4).
(2) Replace all potted inserts as necessary using
(11) Remove plate (26) by drilling out and re-
moving rivets (25).
(3) Seal all joints with Sealant PCR 611, Products
(12) Remove support plates (30) and (10) by re-
Research Co., Burbank, California, or equivalent.
moving screws (31).
f. Installation. Install the end panel assembly in
(13) Separate plate (10) from plate (30) by drill-
ing out and removing rivets (9).
and observing the following.
(14) Remove hinge strip (44) and seal (43) by
(1) Adjust sight level assembly (41, 42, 43).
drilling out and removing rivet (45).
(2) With folding roof and floor panels in closed
(15) Remove hinge half (3) by drilling out and
position, adjust folding panel latches (49) by means of
removing rivets (7).
adjusting screw accessible from outboard end of latch
to ensure tight closure of folding panels.
out and removing rivets (6) and (10), then by prying
loose from panel (39).
d. Repair. Repair damage to honeycomb panel
If possible, straighten any bent plates, latches, angles
and extrusions using hammer, pliers, vise or similar
6-10. Fixed Floor Panel Assembly Repair
tool. Replace irreparable parts.
a. General. The fixed floor panel assembly is an
e. Overhaul. Overhaul the floor assembly as re-
aluminum faced honeycomb core panel. The fixed
quired to return to serviceable condition as per
floor panel assembly provides mounting for the Con-
tainer, Service Ward, skid assembly.
f. Assembly. Assemble the floor panel in reverse
b. Removal. Remove the fixed floor assembly as
order of disassembly using figure 6-9 as a guide and
required to replace damaged components using fig-
observing the following.
ure 6-9 as a
guide and observing the following.
(1) Install all rivets as per Chapter 2, Section III.
(1) Remove the folding roof and folding floor
(2) Replace all potted inserts as necessary using
(2) Remove the fixed roof panel as described in
(3) Seal all joints with Sealant PRC 611, Products
Research Co., Burbank, California, or equivalent.
(3) Remove the fixed side and fixed end panels
g. Installation. Install the floor panel by attaching
(4) With other panels removed the floor panel
the side, end and roof assemblies in reverse order of
can be raised and positioned for disassembly.
removal.
c. Disassembly. Disassemble the fixed floor panel
h. Refinish. The floor covering is a polyurethane
as required to replace damaged parts according to
coating, part number SS516, light green, manufac-
tured by the Zerock Corp. To refinish a repaired floor
and observing the following.
section, proceed as follows.
(1) Remove channel (13) and doubler (11) by re-
(1) Smooth all repair joints with sandpaper.
moving bolts (12).
Featheredge existing coating at edge of repaired
(2) Remove tiedown ring (17) from channel (13)
area.
by removing bolts (15).
(2) Mix the 2-component floor coating material