TM 5-3810-306-34
Section III. TURBOCHARGER MAINTENANCE
TURBOCHARGER AND EXHAUST MANIFOLD REPLACEMENT
TOOLS:
General mechanic's tool kit: automotive (5180-00-177-7033)
SUPPLIES:
Oil (Item 11, Appendix B)
Gasket (Item 111, Appendix B)
Gasket (Item 112, Appendix B)
Gasket (Item 113, Appendix B)
NEVER-SEEZ (Item 24, Appendix B)
Lockwasher (Item 273, Appendix B)
EQUIPMENT CONDITIONS:
Negative battery cable disconnected at shunt.
(Refer to TM 5-3810-306-20.)
Engine oil filter removed. (Refer to TM 5-3810-306-20.)
2. REMOVE TURBOCHARGER (3).
REMOVAL:
a. Remove four nuts (11) from studs (12).
1. REMOVE
HOSES
AND
CLAMPS
TO
TURBOCHARGER.
b. Lift turbocharger (3) and gasket (13) away
from exhaust manifold (15) while
a. Disconnect clamps (1) and remove hose
separating it from hose (22). Discard
(2) from turbocharger (3).
gasket (13).
b. Remove turbocharger oil supply line hose
3. REMOVE EXHAUST MANIFOLD (15).
(4).
a. Remove two capscrews (19), exhaust
c. Remove two capscrews (5) from oil tube
connection (17) and brace (20).
connection (6) to turbocharger (3).
b. Remove
two
cap
screws
(23),
d. Remove two clamps (7) and remove tube
lockwashers (24) and flat washers (25)
(6) and gasket (8) and hose (9). Discard
securing air inlet "T" (26) to exhaust
gasket (8).
manifold (15). Discard lockwashers.
e. Remove tube (10) from block.
c. Remove twelve capscrews (14) from
exhaust manifold (15).
f. Loosen clamp (18) on exhaust connection
(17).
d. Remove exhaust manifold (15)
and
gaskets (16). Discard gaskets (16).
g. Remove two capscrews (19) from bracket
(20) and move exhaust connection (17)
e. Clean gasket surfaces.
and bracket (20) away from turbocharger
(3).
4. INSPECT PARTS FOR DAMAGE.
REPLACE
AS REQUIRED.
h. Loosen clamps (21) and hose (22).
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