TM 10-3930-641-34-1
CYLINDER LINER PROJECTION SPECIFICATIONS
(Sheet 1 of 1)
(1)
Install gasket (6) and spacer plate (5) with bolts (1). Tighten bolts
(1) evenly in four steps:
1st step ...........................................................10 lb. ft. (14 N-m)
2nd step .........................................................25 lb. ft. (34 N-m)
3rd step .......................................................... 50 lb. ft. (68 N.m)
4th step........................................................... 70 lb. ft. (95 N.m)
(2)
Install tooling as shown. Tighten bolts (4) evenly in four steps:
1st step ............................................................... 5 lb. ft. (7 N.m)
2nd step.......................................................15 lb. ft. (20.4 N-m)
3rd step ......................................................... 25 lb. ft. (34 N.m)
4th step........................................................... 50 lb. ft. (68 N.m)
(3)
Measure cylinder liner projection with dial indicator (3) in a cylinder
liner projection tool (2) as shown. Measure at four places around
each cylinder liner near the clamped area. Average of four projection
measurements from any cylinder liner
must be...................................... 005 + .003 in. (0.13 + 0.08 mm)
SHIM THICKNESS, COLOR CODE, AND PART NUMBER
Maximum permissible difference between all
.007 in.
.008 in.
.009 in.
.015 in.
.030 in.
four measurements ......................................... 001 in. (0.03 mm)
(0.18 mm)
(0.20 mm)
(0.23 mm)
(0.38 mm)
(0.76 mm)
Maximum permissible difference between average projection of any
BLACK
RED
GREEN
BROWN
BLUE
two cylinder liners
next to each other............................................ 001 in. (0.03 mm)
5S8138
5S8139
5S8140
5S8141
5S8142
(4)
Minimum permissible depth to machine counterbore
to adjust cylinder liner projection ..................... 030 in. (0.76 mm)
NOTE
Maximum permissible depth to machine counterbore to
Be sure that the .030 in.
(0.76 mm) shim is directly
adjust cylinder liner projection ......................... 045 in. (1.14 mm)
under the cylinder liner flange.
Install a .030 in. (0.76 mm) shim plus any added shims necessary to
get the correct cylinder liner projection.
Put liquid gasket on the top of the top shim and on the
bottom of the bottom shim before installing.
TA098818
2-88
